Lewis Deck to The Old Post Office, Brockhall Village

Lewis Deck to The Old Post Office, Brockhall Village

Old Langho, Lancashire

Plot 1, The Old Post Office, Brockhall Village is a self build home for a director of a local construction company.

We were contacted, in September 2016, by a very enthusiastic individual who had used Lewis Deck previously on a commercial project in the Bolton area of Lancashire.

After seeing how easy it was to install and then how the underfloor heating performed in conjunction with the Lewis Deck he told himself that when he built his new home that finally he had found the perfect solution to the problem of an efficient heating system to upper floors.

With also getting the added benefit of solid floors, that won’t ever squeak or creak, and much better sound reduction properties he ordered the Lewis and had it delivered in the same week.

After using Lewis Deck on a commercial project a couple of years ago I was very impressed with its ease of use and also the performance it gave to the floor. Because of this I decided then that when I built my own home Lewis Deck had to be used on the upper floor.

Paul Brett

The total area of the 1st floor was 122m2 and the installation time was only 2 days, for 1 joiner, and this included an hours training from CDI at the beginning of the first day.

Screeding was due to commence at the beginning of December 2016 and they are planning on using Gyvlons Thermio+ screed.

Lewis Deck Specification:

  • 52mm total depth Gyvlon Thermio+ liquid screed with a 20mm minimum cover to the heating pipes
  • 16mm Lewis Deck (laid floating)
  • 6mm Lewis acoustic tape
  • Mineral wool acoustic flanking strip between the Lewis Deck and the perimeter of all walls (for expansion and acoustic separation)

For more information on the project and Lewis Deck specification/performance please contact CDI Innovative Building Materials:

info@cdi-icm.co.uk
01388 728833

Anhydritec Ltd (Gyvlon Screeds), Warrington: Tel 01925 428780 www.anhydritec.com

FAQs

Ask CDI a Question

  • Q

    Do I keep my joist centres at 400mm when using Lewis Deck?

    A

    One of the great things about using Lewis Deck is that it opens up a number of different options for you and one of them is around joist centres you can work with.

    Traditionally we see the vast majority of architects and designers insisting that timber joists be installed at either 400mm or at most 600mm because this is the limit of what timber floor systems will effectively span to. Now with Lewis, because of its unique profile (with the dovetails dimensions) and the way it interacts with the thin (50mm) screed laid on it, you can actually go much wider than these figures. With a 50mm screed, on top of the sheets, Lewis allows you to have unpropped centres of up to 1200mm (1.2m). Even at these much wider centres Lewis will allow you to have a permissible load of 14.8kN/m2, which in English is just under 1.5 Tonnes per m2. Now this might sound fantastic, and it is, but in reality for 95% of new build homes this figure won't really make too much difference to what you were planning on doing with upstairs. What it does mean though is that at your normal centres, of approximately 600mm, your floor becomes so much stronger than traditional forms of floor structure that it allows you to do things on the 1st floor that you take for granted on the ground floor. First of all is the obvious one, you get a solid floor, meaning no more squeaky floor boards or hearing people walking around upstairs and knowing exactly where they are up there! Having the solid floor gives you the chance to have a very efficient underfloor heating system (see our applications section for more details) which in most cases will probably mean a slight reduction in your fuel bills. Other big benefits of having a stronger floor upstairs include being able to have either thinner tiles or much heavier tiles than you can use on timber floor systems. The screed and Lewis working together pretty much stops any deflection in the floor meaning that these types of tiles won't crack or move and lift over time as the floor doesn't move or deflect! So in conclusion yes you can have much wider joist centres than the 400mm centres that you normally see on new developments but even if you wanted to keep them the same by using Lewis Deck it opens up so many benefits that you just aren't able to incorporate with traditional timber floor systems. However the joist centres are usually controlled by the load capacity of the joist and not the spanning capacity of the Lewis Deck.

    Q

    Do you fix Lewis Deck down to the joists?

    A

    The short answer to this is no Lewis Deck doesn't have to be fixed down.

    Generally the reason why people choose to use Lewis Deck over more traditional floor systems is that they are looking to enhance the upper floor that they are working on. So if you are going to be looking at using Lewis then you might as well look to incorporate its full range of benefits. One of which is the major uplift in acoustic performance that you get from using the system. Getting the best results, acoustically, is achieved by laying the floor as a floating floor. This then creates separation between the supporting floor joists and and the steel deck. To enhance this further introduce a resilient strip on top of the joist. See below. [caption id="attachment_559" align="alignnone" width="300"]Lewis Metal Dovetailed Sheeting Deck with acoustic Sylomer resilient strips Lewis Metal Dovetailed Sheeting Deck with acoustic Sylomer resilient strips[/caption] When it comes to determining which of our acoustic resilient strips to use (because we have a few of them and they all do different jobs depending on the use of them and the type of structure below) we are happy to help you come up with the correct option that suits your project the best. A standard Lewis Deck floor detail (such as the detail above) easily achieves UK requirements for acoustic (as well as fire) resistance for residential separating floors. Higher performance standards are easily achievable too. Because of this we have seen Lewis Deck used frequently in in bespoke projects such as live music/ theatre venues, cinemas, recording studios, specialist test labs, plant room floors and many other commercial applications. Note: some joists my require lateral stability and therefore lateral restraint straps or timber noggins or a sacrificial timber board may be required to achieve this, your joist supplier or designer will be able to provide this information, in some cases the Lewis Deck can be fixed down to provide this action if required. Please feel free to give us a call and discuss this further should you wish to do so.

    Q

    Lacomet – How come it has no scrap value?

    A

    Lacomet – How come it has no scrap value? Many of the projects that we get involved in starts with a phone call or email to us from someone researching replacing stolen leadwork. Many of these are old buildings, such as schools or churches, where this isn’t the first time that the lead has been stolen and they call us fed up with having to replace it again full in the knowledge that they will more than likely go through the same problem once more in the near future if they continue to use lead. One of the big benefits that Lacomet FL brings to a project is the fact that it has no scrap value and therefore the chances of it being stolen are massively reduced. Due to the 2 thin aluminium layers, and its five layer total construction, it is of no value to thieves. Lacomet can be recycled but the polyester based coating would need to be de-laminated first and the amount of recovered aluminum is then very low, in fact it would be easier and more profitable to collect empty drinks cans than to mess about stripping Lacomet down. We can also supply stickers that can be placed in strategic locations informing people that what is now on the roof is not lead and that it has no scrap value.

  • Q

    Do you fix Lewis Deck down to the joists?

    A

    The short answer to this is no Lewis Deck doesn't have to be fixed down.

    Generally the reason why people choose to use Lewis Deck over more traditional floor systems is that they are looking to enhance the upper floor that they are working on. So if you are going to be looking at using Lewis then you might as well look to incorporate its full range of benefits. One of which is the major uplift in acoustic performance that you get from using the system. Getting the best results, acoustically, is achieved by laying the floor as a floating floor. This then creates separation between the supporting floor joists and and the steel deck. To enhance this further introduce a resilient strip on top of the joist. See below. [caption id="attachment_559" align="alignnone" width="300"]Lewis Metal Dovetailed Sheeting Deck with acoustic Sylomer resilient strips Lewis Metal Dovetailed Sheeting Deck with acoustic Sylomer resilient strips[/caption] When it comes to determining which of our acoustic resilient strips to use (because we have a few of them and they all do different jobs depending on the use of them and the type of structure below) we are happy to help you come up with the correct option that suits your project the best. A standard Lewis Deck floor detail (such as the detail above) easily achieves UK requirements for acoustic (as well as fire) resistance for residential separating floors. Higher performance standards are easily achievable too. Because of this we have seen Lewis Deck used frequently in in bespoke projects such as live music/ theatre venues, cinemas, recording studios, specialist test labs, plant room floors and many other commercial applications. Note: some joists my require lateral stability and therefore lateral restraint straps or timber noggins or a sacrificial timber board may be required to achieve this, your joist supplier or designer will be able to provide this information, in some cases the Lewis Deck can be fixed down to provide this action if required. Please feel free to give us a call and discuss this further should you wish to do so.

    Q

    Lacomet – How come it has no scrap value?

    A

    Lacomet – How come it has no scrap value? Many of the projects that we get involved in starts with a phone call or email to us from someone researching replacing stolen leadwork. Many of these are old buildings, such as schools or churches, where this isn’t the first time that the lead has been stolen and they call us fed up with having to replace it again full in the knowledge that they will more than likely go through the same problem once more in the near future if they continue to use lead. One of the big benefits that Lacomet FL brings to a project is the fact that it has no scrap value and therefore the chances of it being stolen are massively reduced. Due to the 2 thin aluminium layers, and its five layer total construction, it is of no value to thieves. Lacomet can be recycled but the polyester based coating would need to be de-laminated first and the amount of recovered aluminum is then very low, in fact it would be easier and more profitable to collect empty drinks cans than to mess about stripping Lacomet down. We can also supply stickers that can be placed in strategic locations informing people that what is now on the roof is not lead and that it has no scrap value.

Ask CDI a Question

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